Smoked Stuffed Burgers, Beer Can Style

They’re known as beer can burgers but I made these using a mason jar to create my pocket. Smoked stuffed burgers with half pound patties indented in the center to create a pocket. Pocket stuffed with pickles, pickled red onion, tomatoes and cheddar. Smoked at 250 over applewood to 165. Topped with a slice of cheese at the end. Toasted buttered brioche buns.

What Goes Into Stuffed Burgers

Ingredient Notes
Ground Beef2lbs of 85/15. Make 4 half pound patties.
PicklesCut thin.
Pickled Red OnionsFor the pocket.
TomatoesChopped or sliced.
Cheddar CheeseGrate fresh for the inside and slices for the top.
Burger Seasoning and coarse black pepperOn the outside of the patties.
ApplewoodFor the smoke.
Brioche Buns and ButterToasted.
BaconCooked crisp and cut into chunks.
Burger Sauce or Chipotle MayoOn the bottom bun and on top of the patty.

You’ll find exact measurements in the recipe card below.

Create a Pocket

Take your can or jar and push it down into the middle of your patty. You don’t want to push it all the way through. You want a nice deep pocket and enough meat to still have a wall around it.

This wall is what’s going to hold everything you stuff in your pocket. All those ingredients are going to be hot and juicy while smoking. Your pocket is going to be the only thing containing it all. If you push your pocket too thin on the bottom or don’t have high walls it will split while cooking and you’ll have a sad patty with juice next to it.

Half a pound may seem big for a burger. It is because we need a chunk of that to make our pocket.

Mason Jar will also work for your pocket. I used a small one. Any vessel with a flat bottom and straight sides will work.

How I Made These Stuffed Burgers

Took 2lbs of ground beef and separated into 4 half pound patties. Formed them nice and thick.

Created my pocket by pressing a small mason jar into the center of my patties.

Seasoned the outside of my patties with burger seasoning. Coarse black pepper on my meat.

Filled my pockets with sliced pickles, pickled red onions, tomatoes and shredded cheddar cheese.

Smoked at 250 over applewood to 165 degrees.

Placed a slice of cheddar cheese on top of each patty and allowed to melt before removing from the smoker.

Toasted my brioche buns with butter.

Bottom bun got sauce then bacon. Placed patty on top and topped with sauce and bun.

All times and temperatures are in the recipe card.

Bacon

Sauce, bacon then your burger.

By placing the bacon under your burger it will absorb all that juicy goodness that is going to run from your pocket when you take a bite. The bacon will stay crispy as well. If you put it on top, your cheese will melt onto it and it won’t be as crispy.

Also adds texture to the bottom bun so it won’t get mushy.

Chunk your bacon. Cook it until crisp and chop it into chunks. If you place whole pieces they will shoot out the back when you take a bite.

Author’s Notes

Stuff It With Whatever

I like 85/15 ground beef because it just keeps the burger juicier. And those are so fun to make.

You can combine any ingredients that you want inside of the burger. You can stuff it with whatever. I used applewood, it just gives it a nice sweet flavor.

These are perfect for either lunch or dinner. You can serve it with your favorite side, like a salad, or you could even do some fries or tater tots.

Miguel

Miguel’s Notes

  • Use 85/15 ground beef. The fat will keep them moist.
  • Leave yourself a wall when making your pocket.
  • Applewood is great for beef.
  • Place a slice of cheese on top of your burgers while they finish on the smoker.
  • Chunk your bacon and place it under your burger.
  • Fill your pocket with whatever you want! That’s the fun part.

FAQs

Do I have to use a beer can?

No I used a mason jar. You can use anything that will create a pocket.

What else can I fill my pocket with?

Anything that you enjoy on your burger. Jalapenos, sauteed mushrooms, different kinds of cheese.

Why did you cook your burgers to 165?

I cooked my ground beef to 165. Ground beef should be cooked to 160 but these were stuffed with a bunch of ingredients and I felt that taking them a bit higher was fine.

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Smoked Stuffed Burgers, Beer Can Style

Half pound 85/15 patties with a deep pocket pressed into the center using a small Mason jar, stuffed with pickles, pickled red onions, tomatoes and grated cheddar. Smoked at 250°F over applewood to 165°F, topped with a cheese slice, and built on toasted brioche with bacon underneath.
Prep Time 25 minutes
Cook Time 1 hour 30 minutes
Total Time 1 hour 55 minutes
Servings: 4 burgers
Course: Dinner, Lunch, Main Course
Cuisine: American, BBQ

Ingredients
  

Burgers
  • 2 lbs 85/15 ground beef Formed into 4 half pound patties.
  • Pickles Thinly sliced, for the pocket.
  • Pickled red onions For the pocket.
  • Tomatoes Diced or sliced, for the pocket.
  • Freshly grated cheddar cheese For the pocket, plus slices for the top.
  • Your favorite burger seasoning On the outside.
  • Coarse black pepper Optional, around the meat.
  • Applewood pellets or chips
For Assembly
  • 4 brioche buns
  • Butter For toasting the buns.
  • Bacon Cooked crisp and chopped into chunks, not whole strips.
  • Burger sauce or chipotle mayo

Equipment

  • Smoker Running at 250°F with applewood.
  • Small Mason jar or beer can For pressing the pocket. Anything with a flat bottom and straight sides works.
  • Instant-Read Thermometer
  • Skillet For the bacon.
  • Wire rack Handy for moving stuffed patties without collapsing them.

Method
 

Form and Stuff
  1. Divide the 2 lbs of ground beef into 4 half pound portions and form each into a thick patty.
  2. Press a small Mason jar or beer can down into the center of each patty to create a deep pocket. Do not press all the way through. Leave a solid bottom and high walls, or the pocket will split while it cooks.
  3. Season the outside of each patty with burger seasoning, plus coarse black pepper around the meat if you like.
  4. Fill each pocket with thinly sliced pickles, pickled red onions, tomatoes and freshly grated cheddar. Stuff them with whatever you like.
Smoke
  1. Preheat your smoker to 250°F with applewood. Place the stuffed burgers on and cook until they reach 165°F internal.
  2. Just before pulling them, lay a slice of cheddar over each patty and let it melt on the smoker. Then remove them.
Build
  1. Butter the brioche buns and toast them until golden.
  2. Spread sauce on the bottom bun, then the chopped bacon. Place the burger on top, add more sauce and close it with the top bun. Bacon goes underneath so it stays crisp and catches what runs out of the pocket.
  3. Serve hot with fries, tater tots, a salad or whatever side you like.

Notes

Leave a wall: The pocket is the only thing holding the filling in while everything inside gets hot and juicy. Press too thin on the bottom or leave the walls too low and it splits during the cook.
Half a pound per patty: It seems large for a burger because a good portion of that meat becomes the container.
Doneness: Miguel takes these to 165°F. The USDA recommends 160°F for ground beef, so these go slightly past, which suits a stuffed patty on 85/15 since the fat keeps them from drying.
Bacon under the patty: It catches what runs out of the pocket and stays crisp. On top, the melting cheese softens it.
Chunk the bacon: Whole strips slide out the back when you bite down.
Timing: Prep and cook times are estimates and vary with your smoker. The 250°F and 165°F are as given.

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